Stable Fermentation 5~5000L Stainless Steel Bioreactor Fermenter Tank/Fermentor

• Customization: Available
• Application: Food Industry, Forensic Science, Pharmaceutical Industry, Pilot or Commercial Production
• Certification: GMP
• Model NO.: JWR-S
• Control System: PLC and HMI;Fully Automatic
• Customized: Customized
• Material: Stainless Steel, 316L
• Volume: 5-5000L Customizable
• Height to Diameter Ratio: 1.5~3 Customizable
• Mixing Drive: Single Mechanical Seal, Double Mechanical Seal,
• Temperature Control: 15-45 ºC, Accuracy ± 0.1 ºC
• Pressure Control: 0-2bar, Tail Gas Pid Regulating Valve Cascade
• SIP Online Sterilization: One Click Operation Automatic Control
• Sensors: Intelligent pH/Optical Do Sensor (Hamilton)
• Audit Tracking: Standard Configuration, Real-Time Recording
• Remote Operation: Supports Ios/Android/Windows Multi Platform
• Delivery Time: 2-3 Months
• Transport Package: Export Standard Package
• Specification: 5-5000L
• Trademark: Biowill
• Origin: China
• HS Code: 8419899090
• Production Capacity: 100sets/Year

Product Description

Detailed Photos

Applications
I. Biopharmaceutical field
1. Recombinant protein production: pilot and industrial production of biologics such as monoclonal antibodies and insulin
2. Vaccine preparation: pilot scale-up and production of vaccines such as MCV4, Poliomyelitis, HPV, FMD, AIV, etc
3. Cell and gene therapy: CAR-T cell expansion, viral vector (AAV/LV) production, meeting the compliance requirements for clinical-grade therapeutic products

II. Food and Fermentation Industry
1. High value-added fermentation products: enzyme preparations (amylase, protease), probiotic production
2. Brewing of alcoholic beverages and condiments: temperature-controlled fermentation of beer and wine, continuous fermentation process of soy sauce and vinegar

III. Bioenergy and Environmental Protection:
1. Biofuel synthesis
2. Organic waste treatment
 

Product characteristics

1.Technical highlights:Efficient mass and oxygen transfer: optimizing stirring and aeration design to increase product yield by 10% -30%;

2.Ultra low bacterial risk: Fully enclosed pipeline and SIP/CIP function, bacterial infection rate<0.1%;

3.Intelligent automation: One click process formula calling, reducing human operation errors;

4.Global compliance: Provide IQ/OQ/PQ validation file packages to meet FDA/EMA certification requirements.

5.User value: By simplifying operational processes and enhancing production stability, the risk of batch failure is significantly reduced, making it particularly suitable for large-scale production of high-value biological products such as antibodies and vaccines.
 

Product Parameters

Stainless steel bioreactors fermenter for pilot and commercial production:
Specially designed for pilot to commercial production, with high reliability and compliance as core advantages. The system adopts ASME BPE standard hardware architecture, combined with GAMP5 software specification, to ensure the cleanliness and data integrity of the entire process from cell culture to microbial fermentation.
 

Volume	5-5000L customizable
Material	316L
Height to diameter ratio	1.5~3 customizable
Mixing drive	Single mechanical seal, double mechanical seal, magnetic drive optional
Temperature control	15-45 ºC, accuracy ± 0.1 ºC, steam (electric) heating&cold water cooling
Pressure control	0-2bar, tail gas PID regulating valve cascade pressure sensor
PH control	2-12; accuracy ± 0.02; Cascade acid-base peristaltic pump, CO2 flowmeter; Can set dead zone
DO control	0-100%; accuracy ± 3%; Cascade stirring, air MFC, oxygen MFC; 7 ventilation strategies to meet different process needs
Air intake device	0.22 μ m PTFE filter, independent SIP, equipped with pneumatic diaphragm valve and one-way valve to effectively prevent backflow
Exhaust pipeline	condenser+sterilization filter (electric heating), effectively preventing filter blockage
Feeding device	optional needles, push valves, and four valve groups
SIP online sterilization	one click operation automatic control, F0 value calculation, automatic generation of temperature-time curve
CIP online cleaning	can achieve pre cleaning, circulating alkali cleaning, and final cleaning, with drainage conductivity detection
Sensors	Intelligent pH/Optical DO Sensor (Hamilton), Weighing Module (Mettler Toledo)
Audit Tracking	Standard configuration, real-time recording that cannot be modified or deleted
Report	Associated batch number, can set data interval time, can output batch report or batch single variable report
Remote operation	supports IOS/Android/Windows multi platform remote monitoring and operation

 

Product Application

Company Profile

Nanjing Biowell Biotechnology Co., Ltd. is a one-stop solution provider specializing in the fields of biopharmaceuticals and          bioengineering. The company's core business covers the research and development of equipment such as bioreactors,                fermentation tanks, and liquid preparation systems, as well as customized culture media and process development services.      Relying on its full process technical capabilities (from strain optimization, small-scale development to commercial                        production), the company serves biopharmaceutical companies such as antibodies, vaccines, recombinant proteins, and            covers industrial customers such as enzyme preparations and biofuels. It is committed to promoting the upgrading of the            biotechnology industry through efficient and compliant solutions. We take innovative technology and full process services          as  our core, helping customers seamlessly transition from laboratory research and development to commercial production.      Through customized solutions and continuous collaboration, we accompany customers to overcome technical bottlenecks,        achieve large-scale implementation, and witness the growth and success of biomanufacturing together.

Certifications

Packaging & Shipping

FAQ

Q:Are you factory or trading company?
A:We are a factory.

Q:What's the MQQ?
A:1 unit.

Q:Do you offer overseas service?
A:Yes,We are dispatch engineer to overseas.

Q:Can we visiting your factory?
A:Yes,warmly welcome.Our factory location is Nanjing, China.

Q:How about your delivery time?
A: 1 week to 3 months.Depend on the model and quantity.

Q: Does the equipment comply with international standards?
A: The hardware follows ASME BPE (Biological Processing Equipment Standard), the software complies with GAMP5 specification, and a complete IQ/OQ/PQ verification file package is provided to meet FDA/EMA certification requirements.

Q: Does it support multi country voltage?
A: Standard wide voltage input (100-380V, 50/60Hz), customizable for specific country voltages (such as 230V in Europe and 120V in the United States).

Q: How to obtain technical support overseas?
A: Provide remote diagnostic services (with customer authorization) and respond within 48 hours.

Q: How long is the spare parts supply cycle?
A: Standard spare parts are urgently shipped within 72 hours worldwide, while customized components (such as special mixing blades) need to be pre ordered 4 weeks in advance.

Q: Do you provide process training?
A: Optional online training or on-site guidance (including Chinese/English manuals), covering equipment operation, maintenance, and troubleshooting.